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Connected Manufacturing Platform

Every system running your plant, finally running as one.

SG2 Nexus unifies your ERP, shop floor, machines, quality records, and compliance reporting into a single live platform — so nothing gets re-typed, re-checked, or re-discovered three weeks later at audit time.

6
Core pillars, one data model
25+
Workflow modules, one login
5
Machine protocols, natively
1
System of record — not five conflicting ones
24/7
Live connection to machines & meters
0
Spreadsheets re-entering what the floor already knows
100%
Audit trail, from PO to shipped batch
The Problem

Your plant runs on five different truths

Every disconnected system is confident, and each one is telling you something slightly different.

ERP saysThe order shipped last Tuesday.
The floor saysIt's still on the line, waiting on a part.
Quality saysThat batch had an open non-conformance.
Compliance saysNobody's seen the evidence since the last audit.
The machineWas never asked anything at all.
The platform

Six pillars. One system of record.

Every function a plant needs is built on the same data model — so a work order, a batch, and a compliance record all trace back to the same truth, not six exports stitched together in a spreadsheet.

ERP

Run the business side without the spreadsheets

Sales & purchase orders, CRM, inventory, and payroll — connected, not copy-pasted between tools.

  • Orders, invoicing, and inventory valuation in one ledger
  • CRM, quotations, and vendor onboarding with document verification
  • Customer & vendor self-service portals, out of the box
MES

See and steer the shop floor in real time

Work orders, scheduling, and machine status on one board — not a whiteboard and a radio.

  • Live shop-floor board with start/pause/complete tracking
  • Production planning, scheduling, and shift assignment
  • OEE, downtime, and loss analytics computed as it happens
OT Connect

Plug straight into the machines you already own

Native connectivity to PLCs, CNCs, and utility meters — in the protocols they already speak.

  • OPC-UA, Modbus, MQTT, BACnet, and Siemens S7 — natively
  • Energy, utility, and machine health monitoring, live
  • Fire & safety systems on the same connected layer
Traceability

Know exactly where every batch has been

Full genealogy from raw material to shipped product — traced, not reconstructed after a complaint.

  • Forward & backward batch genealogy, multi-level
  • Instant recall impact analysis by batch or customer
  • QR & RFID identity on every item, asset, and lot
Quality

Catch it on the floor, not in an audit

Inspections, non-conformance, and CAPA — with root cause captured while it's still fresh.

  • Incoming, in-process, and final inspection workflows
  • Non-conformance & CAPA with structured 5-why root cause
  • ISO audit templates and statistical process control
AI Insights

An AI copilot for every role on the floor

Plain-language answers over your own production and compliance data — optional, and always a helper.

  • Ask questions across orders, quality, and machine data
  • Assisted defect classification and demand signals
  • Opt-in per tenant — manual workflows always come first
Beyond the shop floor

Compliance built where the work happens

Regulated industries can't bolt compliance on at the end of the quarter. Nexus keeps the evidence, the risk register, and the reporting live, next to the transactions that create them.

ESG & BRSR

Emissions & disclosure tracking

Scope 1–3 emissions logging and SEBI BRSR disclosure tracking, tied to real energy and production data instead of a year-end spreadsheet reconstruction.

Governance

Risk register & readiness scoring

One risk register across quality, safety, security, and supply — scored automatically, with a live readiness view instead of a black-box percentage.

Evidence

Compliance evidence repository

Upload once, map to every framework it satisfies — ISO, DPDP, GDPR, customer audits — with a verifiable record hash and version history.

Consent

Consent management, built in

Regulation-agnostic consent capture for employees, customers, and vendors alike — ready for DPDP, GDPR, or whatever comes next.

Fits your plant, as it is

Works with what you already have

Nexus is built to join an existing operation, not force a rip-and-replace before it can help.

Native ERP-to-ERP integration

Connects to the finance and business systems already in place — it doesn't require replacing them to add value.

Mobile-ready for the floor

Supervisors and technicians get the same live data on a handheld — no need to walk back to a desk to check a screen.

Enterprise identity, ready

Built to sit alongside on-prem Active Directory, Entra ID, and O365 — provisioning users the way your IT team already works.

Security reviewed, plant-hardened

Formal security review as part of every deployment — before it touches a production line, not after an incident.

Why plants choose Nexus

Built for the floor, not the pitch deck

One system, not fifteen tabs

Every function, from a purchase order to a BRSR disclosure, lives in the same data model — not fifteen point tools bolted together with exports and copy-paste.

Speaks your machines' language

Real protocol-level connections to PLCs, CNCs, and meters — not a CSV someone exports from a historian once a week.

Compliance built in, not bolted on

ESG, BRSR, ISO audits, and consent tracking live where the transaction happens — not reconstructed from memory before an audit.

Configured to your plant

Industry templates and tenant-level workflow configuration mean it adapts to how your plant actually runs — not the other way around.

Deploy however your plant requires

Cloud, private cloud, on-premise, or a hybrid mix — chosen to fit regulated, air-gapped, or multi-site environments, not dictated by a single-tenant SaaS model.

Questions

Frequently asked

Which machine protocols does OT Connect support? +
OPC-UA, Modbus TCP, MQTT, BACnet, and Siemens S7 are supported natively today, covering most industrial PLCs, CNCs, and utility meters.
Do we have to replace our existing ERP or MES? +
No. Nexus is designed to connect alongside systems you already run, and can be adopted module by module rather than as a single rip-and-replace project.
Is the AI Copilot mandatory to use Nexus? +
No. Every AI-assisted capability in Nexus is opt-in per tenant. The manual workflow always comes first; AI is an enhancement, never a requirement.
How does Nexus handle compliance frameworks like ISO, BRSR, or DPDP? +
Compliance evidence, risk, and consent are built as shared capabilities across the platform, so one uploaded document can be mapped to multiple frameworks and audits pull from the same live data as the shop floor.
Can Nexus be deployed on-premise for a regulated plant? +
Yes. Nexus supports on-premise, private cloud, or hybrid deployment to fit regulated or air-gapped environments.

Ready to see your plant in one system?

Book a walkthrough

A working session on your own process, machines, and compliance needs — no generic demo script.

Let's talk

Book a walkthrough

Tell us about your plant and we'll get back to you within one business day.

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Chennai, Tamil Nadu, India
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